Truck Load Calculator

Fit pallets or boxes into a 53ft trailer, box truck or sprinter van, with floor utilisation and a 3D load view.

Total pallets loaded
30
30
Per floor layer
1
Tiers high
90%
Floor used
37%
Volume used
53 ft Dry Van Trailer: 630 × 102 × 110 in interior
Load diagram
Floor plan, 30 per layer1 tier(s) high
boxes / itemsSingle-orientation packing, real pinwheel patterns may fit a few more.

How the truck load calculator works

The calculator models the trailer or van as a fixed box and tiles your pallet or carton into it one orientation at a time, rounding down to whole units on each axis:

per floor = floor(L÷l) × floor(W÷w), total = per floor × floor(H÷h)

It tries both footprint rotations and keeps the larger floor count, then reports floor utilisation as packed area ÷ deck area.

Worked example, 53ft dry van, 48×40 GMA pallet

The page default is a 53ft dry van trailer with a usable interior of 630 × 102 × 110 in loaded with a 48 × 40 in GMA pallet stacked to a 45 in load height.

  • Straight load, 48 in along the length: floor(630÷48) = 13 long × floor(102÷40) = 2 across = 26 pallets.
  • Turned load, 40 in along the length: floor(630÷40) = 15 × floor(102÷48) = 2 = 30 pallets, the higher single-orientation figure.
  • Height: floor(110÷45) = 2 tiers are possible if the freight stacks.

Floor utilisation for the 26-pallet straight pattern: 26 × (48 × 40 = 1920 in²) = 49,920 in² against a 630 × 102 = 64,260 in² deck, or 77.7%. The classic "26 straight, up to 30 turned or pinwheeled" range is exactly what these two orientations show.

Vehicle interiors used here

VehicleUsable L × W × H (mm)Max payload
53ft dry van trailer16002 × 2591 × 2794~20,000 kg
26ft box truck7925 × 2438 × 2438-
Sprinter van (170" EXT)4410 × 1780 × 1940-

This is a single-orientation geometric estimate: it does not pinwheel mixed footprints, model load bars or nose gaps, or check axle weight distribution. To build the pallet itself first, use the pallet load calculator; for sea and intermodal equipment, switch to the container load calculator.

Frequently asked questions

How many pallets fit in a 53ft trailer?
About 26 standard 48×40 GMA pallets loaded straight (13 rows of 2), or up to 30 turned. With double-stacking where the freight allows, the geometric maximum roughly doubles, but trailer payload and axle limits usually bind before that.
What is the difference between straight and turned loading?
Straight puts the 48 in side along the trailer length (13 × 2 = 26); turned puts the 40 in side along the length (15 × 2 = 30). Turning gains rows but pallets must be accessible and stable. Many real loads pinwheel to land near 30.
Can I model a box truck or sprinter van instead?
Yes. Pick the 26ft box truck (7925 × 2438 × 2438 mm) or the 170" Sprinter (4410 × 1780 × 1940 mm) and the same floor(L÷l) × floor(W÷w) math applies to that smaller interior.
Does the calculator check weight limits?
No. It is a fit-only geometric tool. A 53ft van caps near 20,000 kg of payload and is governed by axle-weight rules, so a load that fits by volume can still be over weight, confirm the gross and axle figures separately.